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C.A.I. Technologies LLC

Plasma Arc Process


PROCESS
Plasma gasification system and exits as electricity and building material. Geoplasma can use MSW consisting of household waste, construction and demolition debris, tires and dewatered sewage sludge.

Air and electricity are used in the plasma system to create a plasma arc that reaches temperatures of approximately 10,000 degrees Fahrenheit. This intense heat results in a gasification of the waste releasing the BTUs (British Thermal Units--a heat/energy value) contained in the waste materials. At this point, the gasified waste is known as syngas. Syngas is a mix of mainly hydrogen, nitrogen, and carbon monoxide with a heating value of 150-200BTU/scf gas and can be used in gas turbines, similar to natural gas.

The other byproduct produced at this stage is a hard, obsidian-like stone that can be used as aggregate or shaped into paving bricks or other construction materials. Inorganic molten metals are also discharged, collected and sold as scrap metal.

While operating models vary slightly, the syngas typically travels from the plasma gasification facility to a co-located energy production facility. There the syngas is cleaned/scrubbed and used to fuel a gas turbine system to produce electric energy. The process also produces steam, which is used for electric energy generation for internal consumption to operate the Geoplasma facility.

Approximately one fourth of the energy recovered from the MSW is returned to the system to operate the facility, and the remaining three fourths are made available to the local utility grid.